Repair Hyundai Getz

Hyundai Getz. The maintenance
+ 1. Operation and maintenance service
+ 2. The engine
+ 3. Transmission
+ 4. A running gear
- 5. A steering
   The general data
   Survey and steering check
   Steering column and steering shaft
   The steering mechanism
   Possible malfunctions of a steering with the hydraulic booster, their reasons and ways of elimination
+ 6. Brake system
+ 7. An electric equipment
+ 8. A body
9. Electric equipment schemes


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Hyundai Getz>> Steering>> The steering mechanism
Cars without the  steering amplifier  

Fig. 5.30. The steering mechanism of cars without the steering amplifier: 1 – steering draught; 2 – пыльник; 3 – a dustproof cap; 4 – a tip of steering draught; 5 – a protective cover of steering draught; 6 – картер the steering mechanism; 7 – a protective cover of steering draught


Fig. 5.31. The steering mechanism in gathering of cars without amplifier ST-21: 1 – an epiploon; 2 – a sealing ring; 3 – приводная a gear wheel; 4 – the bearing; 5 – an epiploon; 6 – пыльник; 7 – a dustproof cap; 8 – the top stopper; 9 – an emphasis рейки; 10 – an emphasis spring рейки; 11 – a counternut; 12 – the adjusting screw of an emphasis рейки; 13 – the loose leaf; 14 – a nut; 15 – a protective cover; 16 – a tip of steering draught; 17 – a clip; 18 – a protective cover; 19 – a collar; 20 – steering draught; 21 – рейка; 22 – картер the steering mechanism


The steering mechanism of cars without the steering amplifier is shown on fig. 5.30, the steering mechanism in gathering (without the amplifier) – on fig. 5.31.
Removal
Establish the car on the lift.
Lift the car.
Disconnect the forward muffler.
Remove forward wheels.
Beat out контровочный шплинт nuts and a stripper выпрессуйте a finger of the spherical hinge of a tip of steering draught from a rotary fist.
In salon disconnect a shaft of a steering from the steering mechanism.

Fig. 5.32. Fastenings of a back arm of a suspension bracket of a transmission


Turn away bolts  of fastening of a back arm of a suspension bracket of a transmission (fig. 5.32).

Fig. 5.33. Bolts of fastening of a stretcher


Establish under a stretcher a jack for transmissions and turn away four bolts of fastening of a stretcher (fig. 5.33).
Check of a technical condition and adjustment

Fig. 5.34. Bolts of fastening of the steering mechanism


Turn away a bolt of fastening of the steering mechanism and remove a fastening collar (fig. 5.34).

Fig. 5.35. Removal of the steering mechanism in gathering with draughts


Remove the steering mechanism in gathering with draughts, stretching it to the right party of the car (fig. 5.35).
Clamp the steering mechanism in a vice with brass or aluminium overlays.

THE PREVENTION
Fig. 5.36. Зажатие the helmsman the mechanism in a vice

It is supposed to clamp the steering mechanism in a vice only its adjusting part. Зажатие any its other part can cause damage of the steering mechanism (fig. 5.36).

Fig. 5.37. Check of the moment of rotation приводной gear wheels


Check up the rotation moment приводной gear wheels (fig. 5.37), rotating it with a speed one turn approximately for 4–6 with.
The moment of rotation 0,6–1,3 Н·м.

THE PREVENTION
The rotation moment приводной gear wheels is measured in area of all course рейки.

If the rotation moment does not correspond to norm, adjust an emphasis рейки, then again check up the rotation moment.
If emphasis adjustment рейки does not possible to receive the necessary moment, check up emphasis details рейки and if necessary replace them.
Some times sharply turn steering draught.
By means of spring scales measure the resistance moment проворачиванию steering draught. It should be equal 8–22 Н·м.
If the received value exceeds norm, replace steering draught.

THE PREVENTION
If the resistance moment проворачиванию below the specified limit, probably further use of steering draught provided that its rotation occurs smoothly, without excessive люфта.

Check up protective covers on presence of damages and deterioration of property of a material.
Be convinced of correctness of installation of covers.
Faulty covers replace new.
Dismantling

Fig. 5.38. Removal of a tip of steering draught


Remove a tip of steering draught (fig. 5.38).
Clamp a tip of steering draught in a vice and remove a protective cover of the spherical hinge.

Fig. 5.39. A collar of fastening of a protective cover рейки


Remove a collar of fastening of a protective cover рейки (fig. 5.39).

Fig. 5.40. Removal of a clip of fastening of a cover рейки


Remove a clip of fastening of a cover рейки (fig. 5.40).
Remove a cover рейки, having shifted it on steering draught.

       THE NOTE
At cover installation check up рейку on presence of traces of corrosion.

Chisel unbend a lock washer of fastening of steering bent for рейке.

Fig. 5.41. Otvorachivanie counternuts of the adjusting screw of an emphasis рейки


Turn away a counternut of the adjusting screw of an emphasis рейки (fig. 5.41).

Fig. 5.42. Отворачивание the adjusting screw of an emphasis рейки


Turn away the adjusting screw of an emphasis рейки a face key on 14 mm (fig. 5.42).

Fig. 5.43. An emphasis рейки: 1 – the loose leaf; 2 – an emphasis spring; 3 – the adjusting screw; 4 – a counternut


Turn away a counternut, remove an emphasis spring, an emphasis рейки (fig. 5.43) and the loose leaf.

Fig. 5.44. Отворачивание the internal spherical hinge of steering draught


Against the stop displace рейку inside картера the steering mechanism and clamp картер at level of a gear part рейки in a vice with brass sponges. Turn away the internal spherical hinge of steering draught and disconnect draught from рейки (fig. 5.44).
Take out рейку from картера the steering mechanism.

THE PREVENTION
Fig. 5.45. Extraction рейки from картера the steering mechanism

Take out рейку in a direction to a car left-hand side not to damage the loose leaf teeths рейки (fig. 5.45).

Assemblage
Put on рейку greasing of the specified mark, insert рейку in картер the steering mechanism, establish in картер приводную a gear wheel.
Insert рейку in картер on the left side.
At installation приводной gear wheels enter it into gearing with рейкой.
Remove surplus of greasing.
Before installation of an epiploon of the steering mechanism put on it greasing.

       THE NOTE
Epiploon replace new.

Establish an emphasis рейки, an emphasis spring, the adjusting screw of an emphasis and wrap a counter-nut.
Tighten the adjusting screw of an emphasis рейки the moment 11 Н·м, then turn away it on a corner 30–60 °. Tighten a counternut of the adjusting screw.

THE PREVENTION
Emphasis adjustment рейки spend at average position рейки. A counternut establish on hermetic.

Fig. 5.46. Законтривание steering bent for рейке кернением


Attach steering bent for рейке and законтрите it кернением (